Finding the Right Sized Router Featuring: Popular Woodworking

Finding the Right Sized Router Featuring: Popular Woodworking
May 17, 2023 10 view(s) 3 min read
Finding the Right Sized Router Featuring: Popular Woodworking

There is a wide range of routers available on the market, and they are all designed for different applications. Selecting the right router for your projects will help improve overall efficiency, help you get your desired results, and save you time!

In a recent YouTube video, Logan from Popular Woodworking discussed the significance of different router sizes and their uses. This blog post summarizes Logan's insights and compares small palm routers, standard routers, and large routers like the BORA PM-6200 3.25hp Soft Start Router Motor.

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Palm Router

A palm router is ideal for tasks that need a lower level of power. While they may not be as robust as larger models, they offer convenience and maneuverability in tight spaces. Palm routers are suitable for delicate woodworking tasks and intricate designs.

Standard Router

Standard routers are the most common type and are typically equipped with around 2.5 horsepower. They strike a balance between power and versatility, making them suitable for a wide range of woodworking projects. From edge profiling to dado cutting, standard routers are reliable and widely used in the woodworking community.

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Standard Router

Standard routers are the most common type and are typically equipped with around 2.5 horsepower. They strike a balance between power and versatility, making them suitable for a wide range of woodworking projects. From edge profiling to dado cutting, standard routers are reliable and widely used in the woodworking community.

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Large Router

Large routers are in the 3 horsepower and up range, and provide woodworkers with the power and versatility to tackle challenging projects with confidence. These routers have more torque and power than standard and palm routers and are often used with large bits. Their high horsepower and torque make them well-suited for tackling demanding projects that require significant material removal, such as working with dense hardwoods or creating deep, intricate cuts.

PM-6200 3.25hp Soft Start Router Motor

Logan specifically mentions the BORA PM-6200 as a prime example of a large router. With a robust 3.25 horsepower, this router is designed for projects that require substantial power and torque. The PM-6200 works exceptionally well when dealing with large bearing surfaces or when securely fixed in a jig.


Top features of the PM-6200:

  • Fixed Base and Enhanced Motor Body: The PM-6200 features an accessory fixed base, the PM-6210, and a larger motor body in comparison to other routers. This design ensures stability and minimizes vibrations during operation, resulting in cleaner cuts. 
  • Larger Diameter and Increased Power: The router's larger diameter and higher horsepower keep the speed up, enabling efficient material removal and improved cutting performance.
  • Speed Control and Soft Startup: The BORA PM 6200 offers speed control, allowing woodworkers to adjust the router's RPM (10,000 - 22,000) per their project requirements. Additionally, the soft startup feature ensures a gradual increase in speed for enhanced safety.
  • ER Collet Style: The engineering-level collet style of the BORA PM 6200 facilitates precise and accurate cuts, making it ideal for intricate woodworking tasks that demand smart and intricate designs.

Final Thoughts

Selecting the right router size is crucial for achieving the desired results in woodworking projects. While small palm routers offer convenience and maneuverability, standard routers are versatile and widely used. When tackling projects that require substantial power and torque large routers, like the BORA PM-6200, shine.

See the full video from Logan at Popular Woodworking for more details on router sizes. Interested in a large router? Check out the PM-6200 3.25hp Soft Start Router Motor and PM-6250 3.25hp Fixed Base Router.

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